Some organizations form defect elimination teams which include representatives from operations, maintenance, and engineering. This team may be assigned to performing a walk-down of a problematic system. When issues are discovered, they may be tagged and assigned a work order, but in some cases, the defect team may perform an immediate fix. As shown in the figure below, defects can be introduced anywhere in the life cycle.
![](https://uploads-us-west-2.insided.com/fiix-en/attachment/232b87f3-59be-4ce7-8316-cc81934b12d7.png)
Example Defects
- Operating procedure incorrect
- Excessive rust/corrosion
- Broken indicator light
- Potential hazards; missing guard covers
- Excessive fluid leakage; oil leakage at joints
- Pipe hangers missing (or not adding proper support)
- Defective wiring; broken conduit; broken junction box
- Operating valves not tagged (as commonly used in LOTO)
- Sight glass broken; Gage missing acceptable range coloring
- Gage too small -- ergonomic issue; proximity sensors not working
- Missing CMMS Asset Identifier; Asset altogether missing in CMMS
- Housekeeping (cleaning) needed – which may display other problems
- Engineering issue (design flaw); alterations made but not recorded in drawings
- Belts being replaced at too frequent an interval due to some unknown problem
Does your organization have a defect elimination team?
If so, tell me about it in the replies